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ISA-95 Control System Hierarchy Simulator
🏭
ISA-95 Control Hierarchy Simulator
Industrial Automation Training Tool · ANSI/ISA-95
Control Hierarchy
☁️
Level 4
Enterprise Planning
ERP · SAP · Oracle · Business Intelligence
🖥️
Level 3
Manufacturing Operations
MES · LIMS · Batch Management
🖨️
Level 2
Supervisory Control
SCADA · HMI · Workstations · Historian
⚙️
Level 1
Control & Safety Systems
DCS · IPS (SIS) · FGS · PLC
📡
Level 0
Process & Instrumentation
Plant Equipment · Sensors · Transmitters · Actuators
ISA-95 Reference
LvlSystemTime Horizon
4 ERP
Business Planning
Days – Months
3 MES / LIMS
Production Management
Hours – Days
2 SCADA / HMI
Supervisory Control
Minutes – Hours
1 DCS / IPS / FGS
Closed-loop Control & Safety
Seconds – Minutes
0 Process & Instruments
Measurement & Actuation
Continuous / ms
Select a level or run the full simulation
⬅️

Click any level in the hierarchy

or press Run Full Simulation above

Select a hierarchy level to view its description, functions, and live animation.

System idle — ready for simulation
Simulation Mode
Learning Outcomes
🏗️
Understand the ISA-95 control hierarchy from process level to enterprise planning
⚙️
Distinguish between DCS, IPS/SIS (SIL-rated), and FGS safety systems at Level 1
📡
Identify field instrumentation: TT, PT, FT, LT transmitters and final elements
🖥️
Explain how SCADA and operator workstations provide supervisory visibility at Level 2
📊
Trace how process data flows from field instruments through to ERP systems
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Apply ISA-95 knowledge to plant automation design and system integration projects

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