🏭
ISA-95 Control Hierarchy Simulator
Industrial Automation Training Tool · ANSI/ISA-95
Control Hierarchy
☁️
Level 4
Enterprise Planning
ERP · SAP · Oracle · Business Intelligence
›
🖥️
Level 3
Manufacturing Operations
MES · LIMS · Batch Management
›
🖨️
Level 2
Supervisory Control
SCADA · HMI · Workstations · Historian
›
⚙️
Level 1
Control & Safety Systems
DCS · IPS (SIS) · FGS · PLC
›
📡
Level 0
Process & Instrumentation
Plant Equipment · Sensors · Transmitters · Actuators
›
ISA-95 Reference
| Lvl | System | Time Horizon |
|---|---|---|
| 4 | ERP Business Planning |
Days – Months |
| 3 | MES / LIMS Production Management |
Hours – Days |
| 2 | SCADA / HMI Supervisory Control |
Minutes – Hours |
| 1 | DCS / IPS / FGS Closed-loop Control & Safety |
Seconds – Minutes |
| 0 | Process & Instruments Measurement & Actuation |
Continuous / ms |
Select a level or run the full simulation
⬅️
Click any level in the hierarchy
or press Run Full Simulation aboveSelect a hierarchy level to view its description, functions, and live animation.
System idle — ready for simulation
Simulation Mode
Learning Outcomes
🏗️
Understand the ISA-95 control hierarchy from process level to enterprise planning⚙️
Distinguish between DCS, IPS/SIS (SIL-rated), and FGS safety systems at Level 1📡
Identify field instrumentation: TT, PT, FT, LT transmitters and final elements🖥️
Explain how SCADA and operator workstations provide supervisory visibility at Level 2📊
Trace how process data flows from field instruments through to ERP systems🏭
Apply ISA-95 knowledge to plant automation design and system integration projects