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ISA-95 Control Hierarchy Simulator
Industrial Automation Training Tool Β· ANSI/ISA-95
Control Hierarchy
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Level 4
Enterprise Planning
ERP Β· SAP Β· Oracle Β· Business Intelligence
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Level 3
Manufacturing Operations
MES Β· LIMS Β· Batch Management
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Level 2
Supervisory Control
SCADA Β· HMI Β· Workstations Β· Historian
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Level 1
Control & Safety Systems
DCS Β· IPS (SIS) Β· FGS Β· PLC
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Level 0
Process & Instrumentation
Plant Equipment Β· Sensors Β· Transmitters Β· Actuators
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ISA-95 Reference
| Lvl | System | Time Horizon |
|---|---|---|
| 4 | ERP Business Planning |
Days β Months |
| 3 | MES / LIMS Production Management |
Hours β Days |
| 2 | SCADA / HMI Supervisory Control |
Minutes β Hours |
| 1 | DCS / IPS / FGS Closed-loop Control & Safety |
Seconds β Minutes |
| 0 | Process & Instruments Measurement & Actuation |
Continuous / ms |
Select a level or run the full simulation
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Click any level in the hierarchy
or press Run Full Simulation aboveSelect a hierarchy level to view its description, functions, and live animation.
System idle β ready for simulation
Simulation Mode
Learning Outcomes
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Understand the ISA-95 control hierarchy from process level to enterprise planningβοΈ
Distinguish between DCS, IPS/SIS (SIL-rated), and FGS safety systems at Level 1π‘
Identify field instrumentation: TT, PT, FT, LT transmitters and final elementsπ₯οΈ
Explain how SCADA and operator workstations provide supervisory visibility at Level 2π
Trace how process data flows from field instruments through to ERP systemsπ
Apply ISA-95 knowledge to plant automation design and system integration projects